start of production
production volume per year
total production space
we process eggplants per year
Our company Reprocessing LLC is one of the market leaders in Uzbekistan, Russia and CIS countries in its segment.
The company produces and sells polyester staple fibers of different types and grades made of recycled PET. These are hollow and full regular fibres having a zig-zag structure.
We recycle more than 400 000 000 pieces of used PET bottles and produce 12 000 tons of polyester fiber annually. 80% of total production we export to CIS countries and Turkey.
Our mission is to leave a clean planet for our children. We do that by promoting separate waste collection and recycling used consumer products. We will always base all our actions on sustainable principles to protect our environment.
Potential and mission
The company's production potential is largely determined by and consists of the manufacture and sale of a wide range of polyester staple fibres.
Partnering with customers is the main goal of the company. This relationship and cooperation is based on prompt and convenient customer service, being a top priority for the company's employees.
The full production cycle is achieved using high-tech equipment from Korea, China and a modern production and technological laboratory, which performs quality control of raw materials and finished products. The company's personnel consists of highly-qualified specialists in the field of synthetic fibre production technologies. Thanks to its modern production facilities, laboratory and innovative technology, the company offers profitable cooperation on the basis of partnership projects.View details
Material feed system
Fan-type PET fiber cooling chamber
Tumbler-type winding line
PET Fiber Extrusion Line
Tunnel drying plant
Press for PET fiber packing
Raw materials testing and quality assurance laboratory
- Laboratory centrifuge for determination of alkali concentration
- Shimadzu UV spectrophotometer
- Automatic burette for determining the concentration of various chemicals
- Electronic tetrator
- Tensile strength and linear fibre density meter
- Microscope CCD Camera
Polyester fibres are a product with a high content of specific impurities, obtained from polyethylene terephthalate by moulding. Yarns are formed at different temperatures - hence the thickness of the fibres also differs. In modern textile industry polyester fibres are used in manufacturing of blended fabrics, silk, wool and linen fabrics. At the same time the products are obtained beautiful, durable, wear-resistant and have high operational properties. Production of such material as polyester is controlled at the legislative level by GOSTs 24662-94, 26095-84, 27504-87.
Polyester fibres are synthetic fibres obtained either by moulding from polyethylene terephthalate (PET) melt, the so-called primary polyester fibre; or by recycling PET waste (plastic bottles – recycling). The use of PET waste makes it possible to reduce the cost of the fibre, while maintaining the required quality.
Polyester fibres rank first among chemical fibres. The rapid growth in the manufacture and consumption of polyester fibres is due to their versatility and high physical and mechanical properties, which ensure their successful use in the manufacture of textile products, both for general consumption and for technical purposes. Polyester fibres are the cheapest synthetic fibres. Polyester fibres are successfully blended with natural fibres (cotton, linen, wool) as well as with viscose fibres.
The demand for polyester fibres is growing faster than ever, as their properties make them an alternative in many applications and they are gradually replacing other types of fibres in both textile and other industries. As a result, their share in global fibre consumption is increasing.
- Resistant to light weathering, solvents, micro-organisms, moths, mould and carpet beetle.
- Low thermal conductivity and high elasticity, which makes it possible to obtain products that retain their shape well.
- Resistance to abrasion.
- Tensile strength of polyester fibres is higher than that of other types of chemical fibres.
- Polyester fibres are lighter in tensile strength than natural fibres and their water absorption is much lower.
- Resistant to organic solvents.
- Good heat resistance – polyester fibres outperform most natural and chemical fibres in heat resistance.
Application of polyester fibres
- The manufacture of insulating materials for garments. The best known materials are sintepon and hollofan, which have excellent thermal protection properties, are voluminous and elastic. They are used as insulating padding in jackets, coats, as well as in the manufacture of quilts and blankets.
- Manufacture of fillers for furniture, cushions, blankets, children’s toys, etc.
- Manufacture of sewing threads.
- Geotextile materials used as drainage and erosion control structures in the construction of roads, railways, gas and oil pipelines as well as foundations and roofs.
- Manufacture of fabrics used for garments under government orders, including for the Ministry of Defense, Ministry of Emergencies and Disaster Relief, Ministry of Railways, etc.
- Manufacture of specialty papers. Paper for “securities and monetary notes”.
- Backing paper for linoleum.
- Automotive fabrics (floors, ceilings, car upholstery, noise insulation).
- Filter materials (for the oil, dairy and food industries).
- Abrasives and wiping materials.
- Hygienic products.
- Construction materials (insulation, roofing and soundproofing materials).
Polyester fibre range
Polyester fibre can be manufactured with the following special properties:
- High strength;
- High shrinkage;
- Fire retardant;
- Rapidly absorbent;
- Colourable with cationic dyes;
- With anti-pilling effect;
- With polyamide fibre properties.
Request a call
Request a call back and we will call you back for a consultation as soon as possible